Equipment

JLTD Tire Debeader

Tire debeader is specially designed to mechanically pull out the bead wires completely that are inside the sidewalls, high efficiency pull out in short time. Before the tires are sent to the next process tire shredder, they must pass through the tire debeading, which can make the finished product cleaner and ensure that the working blades of the shredder have a longer service life.

Our tire debeader is remote controlled, and easy to operate. The motor drives the hydraulic system and the oil cylinder of the tire steel wire debeader, and the hook is connected to the pull rod of the oil cylinder. Due to the movement of the oil pump and the oil cylinder, the pull hook is reciprocated. Place the tire on the feeding mouth, extend the pull hook out of the feeding mouth, hook the inner steel part of tire ring, and then start the button. Due to the strong pulling force of the oil cylinder, the steel wire will be pulled out as a whole, thereby achieving the purpose of separating the steel wire from the tire.

JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader
JLTD Tire Debeader

What Materials Can a Tire Debeader Process?

Medium-to-large commercial or industrial vehicle tires, such as: truck tires, passenger bus tires, construction machinery tires, agricultural machinery tires, crane tires, etc.

  • Vehicle Tire

  • Bus Tire

  • Truck Tire

How a Tire Debeader Works?

Tire Debeader is a specialized machine used in the first stage of tire recycling to extract the steel bead wire from waste tires. During operation, the powerful pulling mechanism grips the steel wire and extracts the embedded steel bead wire in one continuous motion.

This process effectively separates the high-strength steel ring from the rubber body, reducing wear on downstream shredding equipment and improving overall recycling efficiency. The removed bead wire can be collected separately for steel recycling, while the de-beaded tire is easier and safer to process in shredders.

With strong hydraulic force, stable performance, and efficient separation capability, the Tire Debeader plays a crucial role in improving the quality and profitability of modern tire recycling lines.

Please watch the tire recycling machine working video below:

   

 

Advantages of Tire Debeader

· Efficient Steel Bead Removal

Quickly and cleanly extracts the steel bead wire from waste tires in a single operation.

· High Hydraulic Force Performance

Equipped with a powerful hydraulic system for stable and reliable bead pulling.

· Steel Recycling Value Recovery

Separates high-quality steel bead wire for direct recycling and resale.

· Easy Operation and Control

Simple hydraulic control system allows safe and user-friendly operation.

· Strong and Durable Structure

Built with heavy-duty steel frame for long-term industrial use.

· Protects Downstream Equipment

Reduces wear and damage to tire shredders and cutters by removing high-strength steel rings in advance.

· Improves Recycling Efficiency

Pre-treatment of tires makes shredding and cutting processes smoother and more efficient.

· Enhanced Overall Line Productivity

By removing bead wire in advance, the Tire Debeader helps streamline the entire recycling process, reducing downtime and increasing the throughput of the whole tire recycling line.

 

tire debeader machine removing bead wire   hydraulic tire debeader for truck tires

 

Tire Debeader Technical Parameters

Before choosing a tire debeader model, customers should consider tire type, diameter, working capacity, etc. The following technical parameters will help you select the most suitable model.

Model

JLTD1200

JLTD1600

Power

37kw

45kw

Route of hydraulic cylinder

1200mm

1600mm

Max tire application range

≤1200mm diameter

1200-1600mm diameter

Working pressure

15tons

18tons

Working capacity

30-60tires/hour

30-60tires/hour

Dimension (L*W*H)

4100*1300*1750mm

5000*1500*1900mm

Weight

2000kg

3500kg

industrial tire debeader equipment   tire bead wire pulling process

Send a request for Tire Debeader

Tell us your waste type, capacity, and workshop size. Our engineers will recommend the right model, provide a price list, and design a free 2D layout plan for your tire recycling business. Contact us now!

Global Project Cases

Our Tire recycling machine has been successfully installed in numerous recycling projects around the world, serving customers in Europe, Asia, the Middle East, Africa, and South America. These real-world applications demonstrate the machine’s strong shredding capacity, stable performance, and adaptability to different tire recycling requirements. From small-scale operations to large industrial plants, our equipment consistently delivers efficient size reduction, reliable operation, and long-term durability.

Project 1: In 2026, installed a complete tire shredding line in Hungary for processing passenger and truck tires into rubber granules.

Project 2: In 2026, we provided a customized solution for our Zambian customers, transforming waste tires into reusable rubber granules.

 

Waste tire recycling tire debeader machine manufacturer    Tire debeader machine for separating steel bead from scrap tires

How to Build a Tire Recycling Line with a Tire Debeader?

As a professional manufacturer, Kowloon Machinery provide customized tire recycling solution depending on your requirements. Through the whole process of intelligent automation, waste tires resource system realizes the high-value recycling of tires: the tire bead wires are precisely stripped with a tire debeader. Tires are crushed into 50-100mm by a tire shredder, and then crushed into 10-20mm by a tire rasper. The residual wire is completely separated by magnetic separations. Furthermore, the crushed rubber is processed into 1-7mm by a rubber granulator or 5-80 mesh by a rubber powder grinder. There is ladder type air separator to remove fiber impurities, and a pulse dust removal system to achieve clean production. The entire system is monitored by a plc intelligent control center and has fault warning and linkage control functions.

If you’re planning to start or upgrade a tire recycling project, we can provide a complete and customized solution based on your requirement like tire type, processing capacity, outlet size and factory layout. Please feel free to contact us for detailed information and the latest quotation!

 

Industrial tire debeader for pre-shredding tire processing lineTire bead wire removal machine for rubber tire recycling plant

Tire Debeader FAQ

1. What is a Tire Debeader used for?

Tire Debeader is used to extract the steel bead wire from waste tires before they enter shredding or cutting equipment, improving the efficiency of the recycling process.

2. Why is bead wire removal necessary?

Removing the steel bead wire reduces wear on shredders and cutters, prevents equipment damage, and increases overall recycling efficiency.

3. What types of tires can be processed?

It can handle passenger bus tires, truck tires, and standard waste tires that contain steel bead rings.

4. How does the Tire Debeader work?

The machine uses a hydraulic system to pull out the embedded steel bead wire in a continuous and powerful motion.

5. Is the operation of a Tire Debeader safe?

Yes. It is equipped with a hydraulic control system and safety protection devices to ensure stable and secure operation.

6. What happens to the removed steel bead wire?

The extracted steel wire can be collected separately and sent for steel recycling, creating additional economic value.

7. Does it improve the performance of the recycling line?

Yes. By pre-removing steel beads, it significantly improves the efficiency and lifespan of downstream shredding equipment.

8. Can it be integrated into a full tire recycling line?

Absolutely. The Tire Debeader is commonly used as a pre-processing machine in fully or semi-automatic tire recycling production lines.

 

tire debeader working on waste tire   High efficiency tire debeader equipment for steel wire pulling

 

Get Your Tire Recycling Solution & Quotation

Share your scrap materials, required capacity, and available space with us. Our engineers will analyze your project, recommend the suitable solution, and provide a detailed price together with a free 2D layout plan for your waste tyre recycling line.

Why Choose Kowloon Machinery Tire Debeader?

Choosing Kowloon Machinery’s Tire Debeader Machine means selecting a reliable and efficient solution for the critical first step of tire recycling. Our tire debeader is designed with a powerful hydraulic system to quickly and completely remove bead wires from truck tires, significantly reducing the load on downstream shredding equipment. With a robust structure, stable performance, and easy operation, it helps protect shredder blades, lower maintenance costs, and improve overall line efficiency. Backed by global project experience and customizable configurations, Kowloon Machinery provides dependable equipment and complete tire recycling solutions that maximize productivity and long-term profitability.

With 20 years of experience in recycling equipment manufacturing, Kowloon Machinery provides reliable and heavy-duty equipment designed for demanding industrial applications. More than 3000 machines have been delivered to over 80 countries, serving metal recycling plants, tire recycling lines, biomass waste recycling factory, and solid waste processing projects worldwide. Every equipment is fully tested before shipment to ensure stable performance and long service life. Backed by CE and ISO certifications, professional engineering support, and customized recycling solutions, Kowloon Machinery helps customers build efficient and profitable recycling systems.

 

twin shaft shredder for truck tire waste  high efficiency twin shaft shredder for waste reduction

 

Customer Visit & Factory Tour

We warmly welcome customers from around the world to visit our factory and see the tire recycling machine manufacturing process in person. During the visit, you can observe raw material machining, blade production, machine assembly, and live testing with real  materials. This transparent process helps customers clearly understand our production standards, quality control, and equipment performance before placing an order.

Our engineers will also provide on-site explanations and discuss your project requirements, offering practical suggestions for your waste tire recycling line. A factory visit is the best way to build confidence in the machine quality and our long-term cooperation.

 

tire shredder in full recycling production line  tire shredder for industrial rubber recycling system

 

Spare Parts Supply & After-sales Support

To ensure long-term, stable operation of the tire recycling machine, we provide a complete spare parts supply system and reliable after-sales support. Key components such as blades, shafts, bearings, and gearbox parts are manufactured with high-strength alloy materials and kept in regular stock for fast replacement. Our blade design focuses on wear resistance and easy maintenance, allowing customers to reduce downtime and operating costs.

We also offer clear guidance on blade replacement, routine maintenance, and spare parts management. With sufficient inventory and responsive technical support, customers can quickly obtain original parts and professional assistance whenever needed, ensuring the equipment continues to run efficiently in demanding tire recycling environments.

 

industrial double shaft shredder for plastic and metal waste reduction  low speed twin shaft shredder for bulky waste size reduction process

 

Shipping and Installation of Tire Recycling Machine

We provide complete support for the shipping and installation of every equipment to ensure smooth delivery and fast commissioning at the customer site. Before shipment, each machine is carefully packed, reinforced, and loaded to prevent damage during long-distance transportation. Detailed layout drawings, foundation requirements, and electrical connection plans are prepared in advance to help customers get ready before the equipment arrives.

After delivery, our engineers offer remote guidance or on-site installation support, including assembly, wiring, testing, and operator training. From unloading the machine to trial operation with real scrap materials, we ensure the equipment runs safely and efficiently.

 

double shaft shredder working in recycling production line factory  heavy duty tire shredder for waste tyre shredding system

 

Certifications and Quality Standards

Our equipment are manufactured in compliance with international quality and safety standards to ensure reliable performance in demanding recycling environments. The equipment is built according to CE requirements for machinery safety and follows ISO quality management standards throughout the production process. From raw material selection and machining to assembly and final testing, every step is strictly controlled to guarantee durability and operational stability. Certification documents and test reports can be provided upon request, giving customers full confidence that our equipment meets global industry requirements for recycling applications.

double shaft shredder for municipal and industrial waste recycling