Raw Material: OTR tires (diameter 1800mm - 4000mm)
Main Equipment: OTR Tire Bead Cutter, Bead Wire Separator, OTR Tire Hydraulic Cutter
OTR Waste Tire Recycling Machine is specially designed to process oversized construction machinery tires, engineering tires, large agricultural machinery tires, industrial and mining tires with diameters ranging from 1800mm to 4000mm, which are typically difficult to handle due to their large size and high steel content.
OTR waste tire recycling line provides an effective solution for processing large size tires while converting them into valuable rubber granules or powder. With flexible configurations and proven processing technology, we deliver reliable and customized OTR Tire Recycling Line solutions based on tire size, capacity and local situation of different customers. Contact us now for more information and latest quotation!
OTR tires (Off-The-Road tires) mainly include engineering machinery tires used in construction, mining, industry and agriculture, such as excavator tires, loader tires, grader tires, bulldozer tires, mining dump truck tires, scraper tires, industrial vehicle tires, etc.
OTR Tire
OTR recycling machines are designed to handle oversized off-the-road tires used in mining, quarry, and construction industries.
In a complete tire recycling line, the process typically starts with a tire dismantling machine, which separates the tire sidewall and steel bead area from large OTR tires. The bead wire separator then removes strong steel wires to reduce wear on downstream recycling equipment and improve operational safety. After dismantling and bead removal, the OTR tire hydraulic cutter cuts massive tire sections into smaller pieces suitable for shredding and further processing.
The processed tire materials are then transferred to tire shredders, raspers, and granulators for rubber granule or rubber powder production.
The OTR tire bead cutter is a tire dismantling machine, specially designed for the initial processing of large size tires (OTR tires). Due to their large size and heavy structure, OTR tires cannot go straight into the shredding process, this machine efficiently cut and separate the whole tire into several parts, such as beads, treads, tops, etc. not only facilitates handling and stacking but also improves the efficiency and safety of subsequent crushing, significantly reduce the load and wear on tire shredders, minimizing downtime, lowering maintenance costs, and extending equipment life.
This machine ensures safe, precise, and efficient tire dismantling with strong hydraulic power and wear-resistant blades, typically used as the first step in a OTR tire recycling line, helping to prepare the tires for further processing like cutting, shredding, and recycling.
Our tire wire removal machine is specially designed for separating steel wires from tire beads. Waste tires contain a large number of embedded steel wires, which must be removed before shredding or grinding. This machine not only improves the purity of recycled rubber materials but also protects downstream equipment, reduces wear, and realizes the recycling and reuse of steel to maximize resource value.
The machine adopts double-roller extrusion technology. When tire beads enter between the two rollers, high-strength alloy rollers rotate synchronously to squeeze and separate steel wires from rubber efficiently. The separated steel can be recycled for profit, while the rubber material is ready for subsequent crushing and processing.
Featuring hard alloy rollers, the machine has excellent wear resistance and a long service life. The roller gap is adjustable to fit different tire bead thicknesses, ensuring stable and reliable performance.
The OTR Hydraulic Tire Cutter is specially designed to cut large-sized waste tires into multiple sections. It is ideal for the pre-processing of OTR tires (up to 4000 mm). Powered by a hydraulic system that delivers strong cutting force, the machine can easily slice through thick and heavy tires, turning them into several sections, making transportation and subsequent shredding more efficient, effectively reduces equipment wear, extends the service life of downstream shredders, and improves overall recycling efficiency.
Powerful cutting force and high-strength shearing blades ensure fast cutting speed and excellent effect, while the low-energy design guarantees high efficiency and long-term reliability, making it an ideal choice for OTR tire recycling plants.
The following technical parameters of the OTR tire recycling machine are provided for reference in different tire recycling applications. These specifications include machine capacity, motor power, processing tire size, and overall dimensions to help customers choose suitable equipment for waste tire recycling projects. Customized configurations are available according to different recycling requirements and production capacities.
|
Model |
JLBC4000 Cutter |
JLTC4000 Cutter |
JLBS Separator |
|
Max Tire Dia |
4000mm |
4000mm |
- |
|
Capacity |
15-30min/tire |
240sec/cut |
2min/piece |
|
Motor |
18.5+7.5kw |
22kw |
30+3kw |
|
Weight |
9900kg |
32000kg |
6000kg |
Tell us your waste type, capacity, and workshop size. Our engineers will recommend the right model, provide a price list, and design a free 2D layout plan for your tire recycling business. Contact us now!
OTR recycling machines are specially designed to handle oversized mining and construction tires that are difficult to process with standard tire recycling equipment. They improve the efficiency of large tire dismantling, cutting, and bead wire removal.
OTR tire hydraulic cutters provide powerful cutting force for thick rubber and reinforced steel structures. They are suitable for mining tires, earthmover tires, and heavy-duty industrial tires.
Integrating OTR recycling machines into a tire recycling line helps improve workflow efficiency, material handling speed, and overall plant productivity for large-scale tire recycling projects.
Pre-processing giant OTR tires helps minimize excessive impact on shredders, crushers, and rasper machines. This reduces blade wear, lowers maintenance costs, and extends equipment service life.
The tire dismantling machine efficiently separates the sidewall and bead section of oversized OTR tires, making subsequent shredding and recycling processes faster and more efficient.
The bead wire separator effectively removes high-tensile steel wires from OTR tires, improving rubber purity while reducing wear on downstream shredding equipment.
The OTR tire hydraulic cutter provides powerful cutting force for large mining and construction tires, allowing oversized tire sections to be processed into smaller pieces for easier handling and recycling.
OTR recycling machines can be integrated with tire shredders, rasper machines, conveyors, and steel separation systems, making them suitable for customized tire recycling production lines and turnkey recycling projects.
In a full OTR tire recycling plant, the process typically follows: OTR Tire Bead Cutter → OTR Bead Wire Separator → OTR Tire Cutter → Tire Shredder → Tire Rasper → Rubber Granulator → Rubber Powder Grinder. A complete OTR tire recycling system usually includes a tire dismantling machine, bead wire separator, OTR tire hydraulic cutter, tire shredder, rasper machine, and rubber grinding system. The recycling process begins with dismantling and cutting large OTR tires into smaller sections, followed by steel wire separation and shredding for further size reduction. After shredding, the rubber materials are processed into rubber chips, rubber granules, or rubber powder through grinding and screening systems. Magnetic separators are used to remove steel wire, while fiber separation systems improve rubber purity.
A well-designed OTR tire recycling line can improve processing efficiency, reduce equipment wear, and maximize the recycling value of waste mining tires. The production line can also be customized according to tire size, production capacity, and final rubber output requirements.
If you’re planning to start or upgrade a tire recycling project, we can provide a complete and customized solution based on your requirement like tire type, processing capacity, outlet size and factory layout. Please feel free to contact us for detailed information and the latest quotation!
OTR tire recycling machine is industrial equipment designed to process oversized off-the-road tires used in mining, construction, and heavy industrial vehicles. The machine can dismantle, cut, shred, and separate steel wire from large OTR tires for recycling.
OTR tire recycling machines can process mining tires, earthmover tires, loader tires, agricultural tires, and other large off-the-road tires with high rubber and steel content.
A complete OTR tire recycling line usually includes a tire dismantling machine, bead wire separator, OTR tire hydraulic cutter, tire shredder, rasper machine, magnetic separator, rubber granulator, and rubber grinding system.
Removing bead wire helps protect shredders and crushers from excessive wear. It also improves rubber purity and increases the recycling efficiency of the entire tire recycling process.
Recycled OTR tires can be processed into rubber chips, rubber granules, rubber powder, and recycled steel wire for industrial reuse and manufacturing applications.
An OTR tire hydraulic cutter uses a high-pressure hydraulic system to cut oversized tires into smaller sections, making them easier to transport, shred, and recycle.
A tire dismantling machine is used to separate large OTR tires into smaller sections before shredding. This improves handling efficiency, reduces shredding difficulty, and helps increase the overall productivity of the tire recycling line.
Yes. OTR tire recycling equipment can be customized according to tire size, processing capacity, plant layout, and required final rubber output.
Share your tire type, required capacity, outlet material size and available space with us. Our technicians will analyze your project, recommend the suitable solution, and provide a detailed price together with a free 2D layout plan for your tire recycling business.
Kowloon Machinery OTR Tire Recycling Machine is designed for efficient processing of oversized mining and construction tires. The complete system includes tire dismantling machines, bead wire separators, hydraulic cutters, shredders, raspers, and rubber granulator to improve recycling efficiency and reduce operational costs. Backed by extensive experience in tire recycling equipment manufacturing, Kowloon Machinery provides customized OTR recycling solutions based on different tire sizes, production capacities, and final rubber output requirements.
With 20 years of experience in recycling equipment manufacturing, Kowloon Machinery provides reliable and heavy-duty equipment designed for demanding industrial applications. More than 3000 machines have been delivered to over 80 countries, serving metal recycling plants, tire recycling lines, biomass waste recycling factory, and solid waste processing projects worldwide. Every equipment is fully tested before shipment to ensure stable performance and long service life. Backed by CE and ISO certifications, professional engineering support, and customized recycling solutions, Kowloon Machinery helps customers build efficient and profitable recycling systems.
We warmly welcome customers from around the world to visit our factory and see the tire recycling machine manufacturing process in person. During the visit, you can observe raw material machining, blade production, machine assembly, and live testing with real materials. This transparent process helps customers clearly understand our production standards, quality control, and equipment performance before placing an order.
Our engineers will also provide on-site explanations and discuss your project requirements, offering practical suggestions for your waste tire recycling line. A factory visit is the best way to build confidence in the machine quality and our long-term cooperation.
To ensure long-term, stable operation of the tire recycling machine, we provide a complete spare parts supply system and reliable after-sales support. Key components such as blades, shafts, bearings, and gearbox parts are manufactured with high-strength alloy materials and kept in regular stock for fast replacement. Our blade design focuses on wear resistance and easy maintenance, allowing customers to reduce downtime and operating costs.
We also offer clear guidance on blade replacement, routine maintenance, and spare parts management. With sufficient inventory and responsive technical support, customers can quickly obtain original parts and professional assistance whenever needed, ensuring the equipment continues to run efficiently in demanding tire recycling environments.
We provide complete support for the shipping and installation of every equipment to ensure smooth delivery and fast commissioning at the customer site. Before shipment, each machine is carefully packed, reinforced, and loaded to prevent damage during long-distance transportation. Detailed layout drawings, foundation requirements, and electrical connection plans are prepared in advance to help customers get ready before the equipment arrives.
After delivery, our engineers offer remote guidance or on-site installation support, including assembly, wiring, testing, and operator training. From unloading the machine to trial operation with real scrap materials, we ensure the equipment runs safely and efficiently.
Our equipment are manufactured in compliance with international quality and safety standards to ensure reliable performance in demanding recycling environments. The equipment is built according to CE requirements for machinery safety and follows ISO quality management standards throughout the production process. From raw material selection and machining to assembly and final testing, every step is strictly controlled to guarantee durability and operational stability. Certification documents and test reports can be provided upon request, giving customers full confidence that our equipment meets global industry requirements for recycling applications.
